Paper Industry – Industrial hose reels manufacturer

Challenges in the Paper Industry

Papeliner equipment operates continuously, leading to severe buildup of dirt and pulp residue.

Frequent high-pressure washing is required, but manual operations are inefficient and pose safety risks.

Uneven spraying affects the consistency of paper quality.

There is significant water waste and high energy consumption costs.

Equipment maintenance is difficult, resulting in prolonged downtime.

Applications of the CYCO Hose Reel:

High-Pressure Cleaning of the Forming and Press Sections: The paper machine felts (forming felt and press felt) require continuous high-pressure water jets to maintain their air permeability. The CYCO hose reel, when used with a high-pressure hose, allows operators to easily perform targeted rinsing of areas such as the edges of the felts and the water-extraction boxes, while the automatic retraction of the hose prevents tangling.

Maintenance of Rollers and Scrapers: When removing adhesive residues from the surface of paper rolls or replacing scraper blades, using a hose reel to connect compressed air or water hoses ensures tools are readily available and hoses do not lie on the floor.

Workshop Floor and Equipment Cleaning: Paper mills often have paper lint and pulp drips. Hose reels can be mounted on walls or columns to connect water or cleaning agents, facilitating floor rinsing and equipment surface wiping.

Centralized Lubrication System: For high-temperature, heavy-duty components such as calender rollers and drying cylinder bearings, hose reels can be used to connect grease pumps, enabling long-distance, multi-point lubrication and eliminating fire hazards caused by tangled oil lines.

Air Supply for Pneumatic Tools: In areas with paper cutters and rewinders, using hose reels to connect air hoses for powering pneumatic tools such as balers and air guns reduces hose wear and the risk of tripping.

The core functions of the hose reel are: improving cleaning efficiency, ensuring safety, and extending hose lifespan.

It is primarily used for cleaning paper machine equipment: the wire section, press section, and dryer section.

It allows for quick deployment and retrieval of high-pressure hoses, keeping the workshop tidy, preventing hose tangling and wear, and reducing the time spent on manual hose management.

Applications of CYCO Spray Nozzles:

CYCO provides end-to-end, high-precision nozzle solutions for critical processes in paper manufacturing, including high-pressure cleaning, precision coating, and environmentally friendly dust suppression. Addressing the paper industry’s challenging operating conditions—which are characterized by high humidity, strong corrosion, and a high risk of clogging—we have developed high-pressure needle nozzles (operating at pressures up to 138 bar for precise wire cleaning), self-cleaning fan nozzles (which automatically expel clogs to reduce downtime for maintenance), and air-atomizing nozzles (delivering micron-level atomization for efficient dust suppression without damaging the paper). Our nozzles are constructed from 316L stainless steel, ceramic, or ruby-inlaid materials, offering exceptional corrosion and wear resistance. From defoaming in the headbox and felt cleaning in the press section, to sizing and coating, water jetting during cutting, and 360° rotating cleaning of pulp tanks, CYCO nozzles help paper manufacturers improve paper quality, reduce water consumption, and achieve continuous, automated production. We can provide customized solutions based on your specific operating conditions (pressure, flow rate, spray angle, and medium characteristics) to jointly create a more efficient, cleaner, and more durable paper-making spray system.